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Dongguan Naigu Precision Machinery Co., Ltd.

Focus on high precision gear machine tool research and development manufacturing of high-tech enterprises

hotline:
0769-87191000
谘詢熱線0769-87191000
N60 type 5-axis CNC gear hobbing machine

Name:N60 type 5-axis CNC gear hobbing machine

Details

Machine features:

  

■ Full CNC   Using Higerman or SYNTEC CNC system, each motion axis of the machine tool is controlled by CNC and B, C, X, Z are the linkage axes, and the electronic gearbox (program) completes the tooth division movement, feed compensation movement, and differential feed during tooth cutting. Compensation motion increases the functions of the machine tool (such as hobbing small tapers and drum gears, etc. becomes extremely simple); shortens the transmission chain, and at the same time adopts semi-closed loop or full closed loop control. After CNC compensation, the positioning accuracy of each axis can be improved. Repeated positioning accuracy, thereby improving the machining accuracy and Cp value of the machine tool, and increasing the reliability of the machine tool; when changing varieties, it saves the time for calculating and changing the gear and differential gears, feed and spindle gear shifting. , thereby reducing the auxiliary processing time and increasing the flexibility of the machine tool;


■ High efficiency   The machine tool has high tool spindle speed and high worktable speed, which greatly improves the cutting efficiency; it is suitable for high-speed cutting with multi-head hob, which is powerful and large-passage, and the processing efficiency is very high; different modules, different numbers of teeth, different helix angles and different helixes The directional double and multi-stage gears can complete the hobbing of the teeth under one installation, and can also mill grooves with a single index;

■ High precision   A large number of imported famous brand accessories are used to improve the speed, accuracy and reliability of the machine tool. The accuracy is guaranteed and improved under processing conditions;

■ High rigidity   Adopt the casting bed with the best vibration absorption effect, and the feed system with preloaded, backlash-free ball screw drive and the imported roller type linear rolling guide with damping and preloading, maintenance-free and long-lasting High precision, the table indexing adopts a worm gear pair and a damping mechanism that eliminates clearance;

■ functional compounding  The workpiece can be processed in multiple processes in one clamping, thereby improving the processing efficiency and even the accuracy of the workpiece, such as: automatic feeding, gear hobbing, secondary gear hobbing, multi-process gear hobbing, deburring, and automatic blanking;

■ High degree of automation  With automatic loading and unloading, automatic clamping device, 24-hour continuous working ability;

■ Environmentally friendly   Install the oil mist separator so that only the mist without oil is discharged;

■ Intelligence and Informatization   The combination of digital control technology, sensor technology, information technology and network control technology makes CNC gear processing machine tools more intelligent. Realize the functions of error compensation, anti-collision function, overload protection, tooth meshing, machining allowance allocations, tool wear, zero programming interface, multi-function machining software, automatic identification, remote control, and remote diagnosis when robots move workpieces between machine tools ;

■ High flexibility   Short preparation time for mass production;

■ High cost performance.


Machine parameters:

            Machine model 

Machine parameters  

N60-5 axis

N60-6 axis

workpiece

Processing module range

0.15-2.0M

Processing tooth range

3-999Z

Maximum machining diameter

120mm

Maximum processing length

180mm

Maximum installation length

300mm

C-axis (workpiece spindle) speed

1000rpm

knives

B axis (hob spindle) speed

3000rpm

Maximum length of hob

60mm

Maximum diameter of hob

60mm

B-axis (hob holder) rotation angle

65º/-50ºmanual

65º/-50ºautomatic

journey

Y-direction knife stroke

60mm

X-axis (radial) stroke

90mm

X-axis (radial) feedrate

5000mm/min

Z-axis (axial) stroke

180mm

Z-axis (axial) feedrate

5000mm/min

power

Spindle power

3kw

total power

13kw

14kw

size and weight

physical dimension

2000×2200×2000mm

2000×2200×2000mm

weight

3800kg

3800kg

Standard accessories:

line

Product name

quantity

1

Tool holder ¢13mm

1set

2

Tool spacer 15mm

2pcs

3

Hydraulic clamping tool seat

1set

4

Adjusting Bolt Machine Foot Block

6pcs

5

Standard Toolbox

1set

6

Standard collet ¢10mm

1pcs

7

Mohs No. 2 full circle top

1pcs

8

Pneumatic hair removal device

1set

9

rotating tail top

1set

10

Operating Instructions

1set

Special accessories:

  line  

Product name

quantity

1

Tool holder ¢10mm、¢22mm

1pcs

2

second knife

1set

3

oil mist collector 

1set

4

Magnetic iron chip removal device

1set

5

Minimum Quantity Lubrication Cooling System

1set

6

Special tooling

1set

7

Automatic loading and unloading system

1set

Physical dimension:




 

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