Dongguan Naigu Precision Machinery Co., Ltd.
Focus on high precision gear machine tool research and development manufacturing of high-tech enterprises
Machine features:
■ Full CNC Using Higerman or SYNTEC CNC system, each motion axis of the machine tool is controlled by CNC and B, C, X, Z are the linkage axes, and the electronic gearbox (program) completes the tooth division movement, feed compensation movement, and differential feed during tooth cutting. Compensation motion increases the functions of the machine tool (such as hobbing small tapers and drum gears, etc. becomes extremely simple); shortens the transmission chain, and at the same time adopts semi-closed loop or full closed loop control. After CNC compensation, the positioning accuracy of each axis can be improved. Repeated positioning accuracy, thereby improving the machining accuracy and Cp value of the machine tool, and increasing the reliability of the machine tool; when changing varieties, it saves the time for calculating and changing the gear and differential gears, feed and spindle gear shifting. , thereby reducing the auxiliary processing time and increasing the flexibility of the machine tool;
■ High efficiency The machine tool has high tool spindle speed and high worktable speed, which greatly improves the cutting efficiency; it is suitable for high-speed cutting with multi-head hob, which is powerful and large-passage, and the processing efficiency is very high; different modules, different numbers of teeth, different helix angles and different helixes The directional double and multi-stage gears can complete the hobbing of the teeth under one installation, and can also mill grooves with a single index;
■ High precision A large number of imported famous brand accessories are used to improve the speed, accuracy and reliability of the machine tool. The accuracy is guaranteed and improved under processing conditions;
■ High rigidity Adopt the casting bed with the best vibration absorption effect, and the feed system with preloaded, backlash-free ball screw drive and the imported roller type linear rolling guide with damping and preloading, maintenance-free and long-lasting High precision, the table indexing adopts a worm gear pair and a damping mechanism that eliminates clearance;
■ functional compounding The workpiece can be processed in multiple processes in one clamping, thereby improving the processing efficiency and even the accuracy of the workpiece, such as: automatic feeding, gear hobbing, secondary gear hobbing, multi-process gear hobbing, deburring, and automatic blanking;
■ High degree of automation With automatic loading and unloading, automatic clamping device, 24-hour continuous working ability;
■ Environmentally friendly Install the oil mist separator so that only the mist without oil is discharged;
■ Intelligence and Informatization The combination of digital control technology, sensor technology, information technology and network control technology makes CNC gear processing machine tools more intelligent. Realize the functions of error compensation, anti-collision function, overload protection, tooth meshing, machining allowance allocations, tool wear, zero programming interface, multi-function machining software, automatic identification, remote control, and remote diagnosis when robots move workpieces between machine tools ;
■ High flexibility Short preparation time for mass production;
■ High cost performance.
Machine parameters:
Machine model Machine parameters |
N60-5 axis |
N60-6 axis |
|
workpiece |
Processing module range |
0.15-2.0M |
|
Processing tooth range |
3-999Z |
||
Maximum machining diameter |
120mm |
||
Maximum processing length |
180mm |
||
Maximum installation length |
300mm |
||
C-axis (workpiece spindle) speed |
1000rpm |
||
knives |
B axis (hob spindle) speed |
3000rpm |
|
Maximum length of hob |
60mm |
||
Maximum diameter of hob |
60mm |
||
B-axis (hob holder) rotation angle |
+65º/-50ºmanual |
+65º/-50ºautomatic |
|
journey |
Y-direction knife stroke |
60mm |
|
X-axis (radial) stroke |
90mm |
||
X-axis (radial) feedrate |
5000mm/min |
||
Z-axis (axial) stroke |
180mm |
||
Z-axis (axial) feedrate |
5000mm/min |
||
power |
Spindle power |
3kw |
|
total power |
13kw |
14kw |
|
size and weight |
physical dimension |
2000×2200×2000mm |
2000×2200×2000mm |
weight |
3800kg |
3800kg |
line |
Product name |
quantity |
1 |
Tool holder ¢13mm |
1set |
2 |
Tool spacer 15mm |
2pcs |
3 |
Hydraulic clamping tool seat |
1set |
4 |
Adjusting Bolt Machine Foot Block |
6pcs |
5 |
Standard Toolbox |
1set |
6 |
Standard collet ¢10mm |
1pcs |
7 |
Mohs No. 2 full circle top |
1pcs |
8 |
Pneumatic hair removal device |
1set |
9 |
rotating tail top |
1set |
10 |
Operating Instructions |
1set |
Special accessories:
line |
Product name |
quantity |
1 |
Tool holder ¢10mm、¢22mm |
1pcs |
2 |
second knife |
1set |
3 |
oil mist collector |
1set |
4 |
Magnetic iron chip removal device |
1set |
5 |
Minimum Quantity Lubrication Cooling System |
1set |
6 |
Special tooling |
1set |
7 |
Automatic loading and unloading system |
1set |
Physical dimension: